Our Quality Assurance System: Seven Controls from Drawing to Shipment

In short: Quality is held at seven documented control points from drawing release to shipment, measured with 17 calibrated instruments, and closed before dispatch.

Why inspection alone cannot guarantee quality

Every manufacturer says they inspect. Inspection, on its own, only tells you whether a defect was caught at the end — it says nothing about whether the defect was created in the first place.

The distinction that matters to a buyer is this:

  • Quality control finds non-conforming product. It needs instruments, standards and a sampling plan.
  • Quality assurance makes non-conforming product unlikely. It needs controlled documents, defined process steps, named responsibilities, and a closed loop when something goes wrong.

A factory can own good instruments and still ship a wrong ride — if the drawing was not the current revision, or if a rework was signed off without re-inspection. That is why this page describes the system first and the instruments second.

The seven controls, from drawing release to shipment

#Control pointWhat happensRecord produced
1Design & drawing release Structural calculation issued before manufacturing drawings. Drawing revision controlled; only the current revision reaches the shop floor. Calculation report, drawing register
2Incoming material Steel checked against mill certificate: grade, hardness, actual plate thickness. Undersized or substituted material rejected before fabrication. Material certificate, incoming inspection record
3Fabrication & welding Weld size checked against drawing; critical joints inspected by magnetic particle and ultrasonic testing. Defects ground out and re-welded. Weld inspection record (MT / UT)
4Surface treatment Blast grade verified before painting; primer and topcoat thickness measured in microns. Under-blasted surfaces re-blasted, never painted over. Blast grade record, coating thickness record
5Assembly & trial run Full assembly, electrical insulation and earthing tests, then a running test with actual speed measured by radar before dismantling for shipment. Trial run record, electrical test results, measured speed
6Pre-shipment Packing list and container loading checked; third-party inspection (SGS or your nominee) scheduled if required by contract. Pre-shipment inspection report
7Non-conformance closure Every failed reading opens a record: what failed, what was done, who signed it off. Closed before the item moves to the next stage. Non-conformance and rework record

Each control has an owner and a record. A ride cannot move to the next stage with an open non-conformance — that is the part that actually holds the system together, not the checklist itself.

Our quality management system certification

Our quality management system is certified to GB/T 19001-2016 / ISO 9001:2015 under certificate HQ-Q20268921, issued by Global International Standard Testing and Certification Center. The certificate is valid from 4 November 2026 to 3 November 2029 and carries UKAS, IAF and CNAS marks.

The certified scope covers the manufacture of amusement equipment, indoor amusement equipment, toys, sporting goods and recreational boats — that is, the production activities this site describes, not a separate business line.

This is a management-system certificate, not a product certificate. It says the process is controlled; it does not say that every ride conforms to every standard — that is what the calculation report and the records above are for.

What we measure

The controls above are only as good as the numbers behind them. We verify five properties in-house, with 17 instruments on a scheduled calibration cycle.

What we measureInstrumentsWhat it proves
Weld integrityMagnetic particle (MT), ultrasonic (UT), weld gauges No surface cracks, no internal lack of fusion, correct weld size
Material & coatingLeeb hardness, ultrasonic thickness, coating thickness, blast comparator Correct steel grade, actual plate thickness, paint build-up, blast grade
Installation geometryLevels, digital inclinometer, bevel protractor, slope gauge, tapes Tracks level, columns vertical, angles and gradients as drawn
Electrical safetyInsulation resistance, earth resistance, multimeter, clamp meter Insulation and earthing protect passengers if a fault occurs
Running speedHandheld radar speed gun Actual speed matches the speed assumed in the structural calculation
1Weld integrity — magnetic particle and ultrasonic testing

Welds carry the ride. A weld that looks perfect can still contain lack of fusion, slag inclusion or internal cracks, and those defects grow under cyclic loading.

  • Magnetic particle inspection (MT) — surface and near-surface cracks on ferromagnetic steel. Every critical joint, after welding and again after any rework.
  • Ultrasonic testing (UT) — internal defects MT cannot see: lack of fusion, incomplete penetration, internal porosity. Applied to full-penetration butt welds on primary structural members.
  • Weld gauges — leg length, throat thickness, fillet size and misalignment against the drawing. A weld can be defect-free and still be the wrong size.
2Material and coating — hardness, thickness, surface profile

Two of the most common ways a ride is quietly weakened are thinner steel than specified and thinner paint than promised. Both are measurable.

  • Leeb hardness tester — steel hardness on incoming material and after welding, to catch substitution or heat-affected softening.
  • Ultrasonic thickness gauge — actual plate and tube wall thickness without cutting. Incoming coils checked against the mill certificate; finished members spot-checked for thinning after forming.
  • Coating thickness gauge — primer and topcoat build-up in microns. Coating thickness, not coating brand, determines corrosion life in a coastal or humid site.
  • Surface roughness comparator — blast cleaning grade before painting. Paint applied over an under-blasted surface fails by peeling, not by wearing out.
3Installation geometry — level, angle, slope

A ride that is geometrically wrong puts loads where the calculation did not assume them. This is measured at installation, not assumed from the drawing.

  • Spirit and laser levels — track and platform levelness.
  • Digital inclinometer and universal bevel protractor — column verticality, arm angles, and the swing or banking angles that define the ride experience.
  • Slope gauge — foundation and approach gradients, especially for track-mounted and portable rides.
  • Tape measures — span, track gauge and clearances against the layout.
4Electrical safety — insulation, earthing, continuity

Electrical faults on a ride are a passenger-safety issue, not only an equipment issue.

  • Insulation resistance tester — motors, cables and control circuits before energising.
  • Earth resistance tester — resistance of the earthing system, which is what protects passengers if a fault occurs.
  • Digital multimeter and clamp meter — continuity, voltage and current against the electrical schematic.
5Running speed — radar verification

Design speed and actual speed are two different numbers. The second one is what passengers experience and what the ride’s dynamic loads were calculated for.

A handheld radar speed gun measures actual running speed on track rides and rotating equipment. If the measured speed exceeds the design value, the ride is re-tuned before handover — because every load case in the structural calculation assumes a specific speed.

Few manufacturers publish this check. It is the one that most directly links the calculation report to what the ride actually does.

When a reading fails

The value of a control point is decided at the moment something fails, not when everything passes.

What failedWhat happens
Weld defectJoint ground out, re-welded, re-inspected by MT/UT. No shipment with an open note.
Undersized steelRejected before fabrication, not “used up on a smaller part”.
Coating too thinRe-coated and re-measured.
Under-blasted surfaceRe-blasted. Paint is never applied over a failed profile.
Electrical test failCircuit not energised until it passes. No ride is commissioned on a “we’ll fix it on site” basis.
Speed above designRe-tuned before handover, not after the first passenger.

Every one of these opens a written record: what failed, what was done, who signed it off. The record is closed before the item advances. This is the mechanism that makes the other six controls more than paperwork.

Measurement and calibration

An instrument that is not calibrated measures nothing useful, and a calibration certificate that cannot be produced is worth nothing in an audit.

All 17 instruments are on a scheduled calibration cycle. Certificates are available with the project documentation on request — including for the instruments used on your project specifically, not just a generic list.

Each inspection produces a record: what was measured, the reading, the tolerance and the disposition. These records are compiled into the project quality file rather than kept in a drawer.

What you can verify yourself

  • Send an inspector. Buyers and third-party companies such as SGS are welcome at any stage. Inspectors get access to the inspection records, not just the finished ride.
  • Attend the trial run. Full assembly and running test happen before dismantling; you can be there, or send someone.
  • Ask for the quality file before shipment. Material certificates, weld records, coating records, electrical results and the trial run record — if any of them is missing, that is a signal worth acting on.
  • Audit the process. Factory audits are welcome by arrangement; we would rather you see the shop floor than a brochure.

What ships with the ride

  • Material certificates for primary structural steel
  • Weld inspection records (MT / UT) for critical joints
  • Blast grade and coating thickness records
  • Electrical insulation and earthing test results
  • Factory trial run record, including measured running speed
  • Non-conformance and rework records, if any occurred
  • Calibration certificates for the instruments used, on request
  • Operation and maintenance manual

If your project requires a specific standard or a notified body, tell us at inquiry stage — the inspection plan is agreed before production, not after.

Frequently asked questions

Is this the same as ISO 9001?

No. ISO 9001 is a quality management system standard covering the whole organisation, and our system is certified to it. What is described on this page is the manufacturing control layer that a buyer can actually verify on a specific order — the seven control points, the measurements, and the non-conformance loop. A management-system certificate does not make an individual ride conform; the records do.

Can we send our own inspector?

Yes, at any stage, and we schedule the trial run around their availability. Inspectors are given access to the inspection records, not only the finished ride.

Do you test welds on every ride?

Critical joints on every ride are inspected with magnetic particle testing. Ultrasonic testing is applied to full-penetration butt welds on primary structural members. The inspection scope is written into the project quality plan before production starts.

What happens if inspection finds a defect?

The joint is ground out, re-welded and re-inspected. Under-thickness coating is re-coated, under-blasted steel is re-blasted. Nothing ships with an open non-conformance.

Are the instruments calibrated, and can we see the certificates?

Yes. All instruments are on a scheduled calibration cycle, and certificates are available with the project documentation.

Does in-house inspection replace third-party certification?

No. In-house inspection is a manufacturing control; it does not replace the certification your local authority requires. What it does is produce the records a third-party inspector or notified body will ask for, which makes their job faster and your approval less risky.

Which standard do these inspections follow?

Inspection scope and acceptance criteria follow the governing standard for the project — normally EN 13814 for European destinations. See our comparison of EN 13814, CE and GB 8408 for what each standard actually requires.

Can we see the quality file before paying the balance?

Yes. The quality file is normally compiled before shipment, and reviewing it before the balance payment is a reasonable request — ask for it in the contract.

Related: how ride structures are verified, and back to the engineering overview.

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